Posts in "handtools"

Final wood box with removable bottom drawer. Mistakes were made, but made it work. I planned to dovetail the sides, but grain directions were wrong. So I went with mortise/tenons, but they were shallow so I worried about strength. So I did something I rarely do: use hardware. I reinforced the corners with screws. Not my best work, but it will do the job! I’m happy with the curved corners, mostly (made with bow saw and my prized Auriou rasps from France).

Cherry wood box with curved sides on back porch

I decided to add a pullout bottom to the firewood box so it’s easy to clean. When it’s closed up, you don’t notice it’s there (unless you’re looking closely). It’s pretty much done, except for the hours of card scraping and finishing.

Cherry firewood box still under construction with clamps on it; with pullout box on the bottom to easily remove debris

Started working on a small cherry firewood box for the home. Almost ready to start with the joinery after completing the prep of the panels. I’m going to go with mortises and tenons for this one. I thought about through tenons, but think I’ll just go with hidden joints here. This will have curved sides, which will be fun to make.

the cherry wood parts of a new firewood box layed out on the floor

I’m on a bench modding kick. Years ago, I installed a small vise on the left end of my Nicholson bench, reclaimed from a discarded Harbor Freight small workbench. I use it to hold small things.

Harbor freight vise reattached to a Nicholson bench

This evening, I replaced the arm with a cast iron wheel I’ve been holding on to for years, looking for something to do with it. They just don’t make good parts like this these days. I save everything… This wheel comes from a Pfaff sewing machine I took apart about ten years ago. I think it’s a nice upgrade to the vise.

As an aside, I turned the base of the old sewing machine table to a cabinet to hold all of my network stuff (Synology, hubs, switch, etc.) about a year ago. I documented that in an earlier post.

Harbor freight vise attached to a Nicholson bench with a sewing machine wheel as a handle

This weekend I mounted a Moxon vise to the end of my workbench, which is a big upgrade for my work and only looks a little weird.

moxon vise attached to end of Nicholson bench

I had mainly been using this old vise I picked up when we lived in Europe, but one of the wooden screws started to fail.

Old german vise with wooden screws

But I also had this benchtop Moxon vise I made many years ago. I rarely used this because it wasn’t very sturdy (I made it too small). So I took it apart and re-used the face and hardware and mounted it on the bench. The back is now a sturdy piece of Ash attached to the bench with eight inch heavy-duty wood screws.

benchtop moxon vise parts

Completed the outdoor shoe rack, looks much nicer than the plastic tray we were using before — and finally thought of something interesting to do with the small piece of teak taking up room in my shop.

Teak boot rack on a porch with boots and sandals on it

Taking on a smaller, fun project: using a small slab of teak I picked up at an offcut sale many years ago to make an outdoor mat for shoes and boots.

Cutting teak into strips in a workshop with a Japanese saw

Completed the hallway linen closet door. The top and bottom are open for airflow, as it’s used for bedding. Most interesting parts to me are the repurposed chair top used for the curve, embedded magnets to keep it closed, and I cut the grooves in the frame to house the cherry plywood panels by hand with as small as a lip as possible (about 1/8th of an inch).

A handmade door covering up a narrow closet

Cutting the mortises for the hinges to hang the closest door I’m making. I always find this process a bit frightening.

Making mortises for butt hinges with hand tools on a workbench

Working on a long, narrow door to cover a narrow closet in our house where we keep sheets for bedding. The closet has a curved top. I’m using parts of a chair I got at a thrift store that perfectly matches this curve and plan to veneer it. We want to allow for air flow so this seems like a good solution.

A long narrow door with rounded top